2006 Hyundai Tiburon GT Clutch Replacement
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REMOVAL 1. Drain the clutch fluid and transaxle gear oil. 2. Remove the transaxle assembly. 3. Insert the special tool (09411-25000) in the clutch disc to prevent the disc from falling. 4. Loosen the bolts that attach the clutch cover to the flywheel in a star pattern. 5. Loosen the bolts in succession, one or two turns at a time, to avoid bending the cover flange. CAUTION: DO NOT clean the clutch disc or release bearing with cleaning solvent. INSPECTION CLUTCH COVER ASSEMBLY 1. Check the diaphragm spring end for wear and uneven height. Replace if wear is evident or height difference exceeds the limit. Limit: 0.3 mm (0.012 in.) 2. Check the pressure plate surface for wear, cracks and color change.
REMOVAL 1. Drain the clutch fluid and transaxle gear oil. 2. Remove the transaxle assembly. 3. Insert the special tool (09411-25000) in the clutch disc to prevent the disc from falling. 4. Loosen the bolts that attach the clutch cover to the flywheel in a star pattern. 5. Loosen the bolts in succession, one or two turns at a time, to avoid bending the cover flange. CAUTION: DO NOT clean the clutch disc or release bearing with cleaning solvent. INSPECTION CLUTCH COVER ASSEMBLY 1. Check the diaphragm spring end for wear and uneven height. Replace if wear is evident or height difference exceeds the limit. Limit: 0.3 mm (0.012 in.) 2. Check the pressure plate surface for wear, cracks and color change.
3. Check the rivets for looseness and replace the clutch cover assembly if necessary. CLUTCH DISC
1. Check the clutch facing for loose rivets, uneven contact,
deterioration due to seizure, adhesion of oil, or grease, and replace
the clutch disc if defective. 2. Measure the rivet sink and replace the clutch disc
if it is out of specification Limit: 1 .1 mm (0.044 in.) 3. Check for
torsion spring play and damage and if defective, replace the clutch disc. 4. Clean the splines on the input shaft and install the clutch disc. If the disc does not slide smoothly or if play is excessive, replace the clutch disc and/or the input shaft. CLUTCH RELEASE BEARING CAUTION: The release bearing is packed with grease. Do not use cleaning solvent or oil.
1. Check the bearing for seizure, damage or abnormal noise. Also
check the diaphragm spring contacting points for wear. 2. Replace the
bearing if the release fork contacting points are worn abnormally.
CLUTCH RELEASE FORK If there is abnormal wear at the point of contact
with the bearing, replace the release fork assembly. INSTALLATION 1.
Apply multipurpose grease to the release bearing contact surfaces and
the release cylinder contact surface of the clutch release fork
assembly. CAUTION: When installing the clutch, apply grease to each
part, but be careful not to apply
excessive grease. It can cause clutch slippage and judder. 2. Apply
multipurpose grease into the groove of the release bearing. 3. Apply
multipurpose grease to the clutch release lever fulcrum contact surface
of the clutch release fork assembly. Grease: CASMOLY L9508
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