1996 Mercury Mystique Gs Timing Belt Removal & Installation
Remove water pump pulley. 6. Remove center timing belt
cover. Raise and support vehicle. Remove crankshaft pulley. See Fig. 3 .
Remove lower timing belt cover. Remove valve cover. 7. Temporarily
install crankshaft pulley. Rotate crankshaft to align timing mark on
block with larger notch on pulley. See Fig. 1 . Use Camshaft
Alignment Tool (T94P-6256-CH) or equivalent to align camshafts. See
Fig. 2 . Install tool in slots on camshafts at rear of engine. 8. Loosen
timing belt tensioning pulley. See Fig. 4 . Move pulley to relieve
tension on timing belt, and retighten pulley. If reusing timing belt,
mark direction of rotation before removal. Remove timing belt. Installation 1. Temporarily install crankshaft pulley. Ensure crankshaft pulley timing marks are aligned. See Fig. 1 . Ensure camshaft
alignment tool is still installed. 2. Install tensioner and retaining
bolt (if necessary). Remove crankshaft pulley. 3. Install timing belt on crankshaft sprocket. Working in a clockwise direction, install timing belt around camshaft sprockets. Ensure timing belt span between crankshaft sprocket and exhaust camshaft is not loose. Ensure timing belt is aligned on all sprockets. Install lower timing belt
cover. Apply Silicone Gasket Sealer (F1AZ 9562-A) or equivalent to
crankshaft keyway. Install crankshaft pulley. Tighten bolt to
specification.See TORQUE SPECIFICATIONS . Ensure crankshaft timing marks are aligned. See Fig. 1 . Loosen timing belt tensioner pulley, and allow spring to pull pulley against timing belt. Remove camshaft alignment tool. Rotate crankshaft clockwise 2 full revolutions. Tighten timing belt
tensioner pulley to specification. See TORQUE SPECIFICATIONS . Align
crankshaft timing marks. See Fig. 1 . Ensure camshafts are still aligned
by installing Camshaft Alignment Tool (T94P-6256-CH) on rear of camshafts. If crankshaft and camshaft alignment is correct, continue with installation procedure. If camshaft alignment tool cannot be installed on camshafts with crankshaft at TDC, hold camshaft sprocket with Camshaft Sprocket Holding Tool (T74P-6256-B) or spanner wrench. Loosen, but do not remove, camshaft sprocket center bolt. Rotate camshafts until camshaft alignment tool can be installed on rear of camshafts. Crankshaft MUST remain at TDC when aligning camshafts. Tighten camshaft sprocket center bolts to specification. Install timing belt covers. Install crankshaft pulley. Tighten bolt to specification. Install valve cover. Install spark plugs.
Install upper front engine mount. Remove engine support tool. Install
water pump pulley. Install serpentine belt idler pulley and serpentine
bolt. Install coolant recovery reservoir. To complete installation, reverse removal procedure.
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